LASER CUTTING

PRECISION LASER CUTTING SERVICES FOR PLASTICS, WOOD & MORE

Our in-house CO₂ Laser Cutting service delivers high-precision results with clean edges and tight tolerances. Ideal for acrylic, plywood, signage, packaging, templates, and custom components.

We cut detailed and complex shapes quickly and repeatably — making it perfect for prototyping, small-batch production, or bespoke parts. Fast turnaround from our UK workshop.

Selection of laser-cut materials including clear acrylic, EVA foam, and plywood – showcasing the versatility of CO₂ laser cutting at Karpas Engineering.

MATERIALS THAT WE CUT

We cut a wide range of non-metallic materials with precision and consistency. Typical maximum thicknesses:

·         Acrylic (clear, coloured, mirrored) – up to 12mm

·         Plywood – up to 5mm

·         MDF – up to 10mm

·         Foam sheets (LD33, LD45, EVA) – up to 25mm

·         Cardboard and paper – up to 6mm

·         Rubber and gasket materials – up to 5mm

·         Fabric and textiles – varies by weave and material

Range of laser-cut applications including signage, inserts, and product packaging – all produced in-house at Karpas Engineering.

COMMON APPLICATIONS

Our laser cutting services are ideal for:

·         Product packaging inserts

·         Signage and display panels

·         Templates and jigs

·         Prototyping components

·         Model making and architecture

·         Lighting panels and decorative features

·         Custom branding plates and tags

EVERYTHING YOU NEED TO KNOW ABOUT OUR LASER CUTTING SERVICES

LASER CUTTING - FREQUENTLY ASKED QUESTIONS

  • We laser cut a wide range of non-metallic materials including acrylic (clear, coloured, mirrored), plywood, MDF, ABS, foam sheets, rubber, cardboard, and textiles. Not sure if your material is suitable? Just ask — we’re happy to help.

  • We typically cut acrylic up to 12mm, plywood and MDF up to 5–10mm, and foam up to 25mm. Thickness depends on the material type — we’ll advise on the best results for your project.

  • Our laser cutting services are used for signs, packaging inserts, architectural panels, templates, product display parts, jigs, custom branding plates, and more. It's ideal for both prototypes and short production runs.

    Explore our Prototyping & Product Development services here.

  • Yes — we offer Laser Marking services for logos, part numbers and serials. Combine cutting and marking to streamline your workflow and reduce handling.

  • CO₂ laser cutting is highly precise, with fine tolerances and clean edges — ideal for detailed or complex designs. We can cut intricate shapes and small lettering with sharp results.

  • Yes — we regularly support prototyping projects. Laser cutting is perfect for fast, affordable iterations in plastic, wood, or foam before committing to full production.

  • Absolutely. We can prepare or adjust your design files and offer full CAD support. Whether you’re starting from scratch or need help optimising a file for laser cutting, we can guide you.

    Learn more about our CAD and product development services here.

  • Definitely. Laser cutting is a fast, low-cost way to iterate and test designs. It's especially effective when combined with 3D Printing or CNC Machining, in the early stages of product development.

MORE WAYS WE CAN SUPPORT YOUR PROJECT

We offer a full range of in-house services that complement laser cutting — from precision machining to final assembly. Explore:

Precision-milled aluminium component with 3D contours and slots, machined at Karpas Engineering to complement laser-cut parts.

CNC MILLING

For features that require precision pockets, slots, or contours beyond what laser cutting can achieve. Ideal for combining flat profiles with 3D machining.

Turned metal shaft with tight tolerances, produced in-house at Karpas Engineering to integrate with laser-cut assemblies.

CNC TURNING

Need round parts or turned features? Our CNC turning service delivers accurate shafts, housings, and inserts that pair seamlessly with laser-cut assemblies.

Complete product development process from CAD to final assembly, including laser cutting, 3D printing, and CNC machining at Karpas Engineering.

PROTOTYPING & PRODUCT DEVELOPMENT

We turn your ideas into functional parts — combining laser cutting with CAD design, 3D printing, machining, and assembly. Perfect for testing and refinement.

Laser-etched logo on anodised aluminium part for branding and identification, created using in-house laser marking services at Karpas Engineering.

LASER MARKING

Add permanent part numbers, serials, or logos to your laser-cut components. Clean, high-contrast results ideal for branding and traceability.

Panels, parts, packaging — we cut fast and clean.

NEED SOMETHING LASER CUT?